Ultrasonic Cleaner
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This device was designed by Battelle Laboratories for the US Army. Although the design is proprietary, it's not classified. The original detailed solid  model was created with SolidWorks. DeepSoft, LLC. created a substantially simplified model of just the structurally significant components also in SolidWorks. This model was then transferred to Algor via InCAD for creation of a FEA model. Four corners were modeled individually for drop impact via vector steering to force the g loads to follow an axis from the device Center of Gravity (CG) to a selected impact corner. Fixed boundary conditions were placed on and around the fixed impact corner under study. The FEA model consists of an assembly of 74 parts plus 9 major components which were modeled as point microscopic beam masses and located with virtual beam elements. This was nearly a 2 million Degree of Freedom (DOF) model which is a fairly complex model. Color bars were removed to hide proprietary data.

Portable Ultrasonic Cleaner Drop Impact Stress Results

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SolidWorks Model Closed SolidWorks Model Open Algor FEA Impact Stress
Dump Tank Rinse Tank Leg Extrusions
Fixed Corner Casting Corner Gussets Vacuum Pump Mounts

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